Compuplast North America

		Film & Sheet Extrusion Short Course With bonus "Hands-On" Computer Simulation Training Date: TBA Location: TBA

Overview Who Should Attend What You Will Learn Course Outline Day 1 Afternoon: Polymer Rheology Day 2 Morning: The Extruder Afternoon: Mono-Layer Flat Day 3 Morning Mono-Layer Annular Afternoon: Coextrusion Seminar Cost: Hotel Info: Registration: About the Instructors:		Overview This seminar has been developed to help train extrusion process personnel and equipment designers on the application of polymer rheology towards process understanding, design and improvement. The availability of powerful CAE tools for extrusion is rapidly changing extrusion equipment design from what once was an intuitive craft into a science. Upon completing this course, the attendees will have a good understanding of practical rheology and what can (and cannot) be applied to the quantitative study of an extrusion process. The physical interpretation of quantifiable process characteristics is a major overall theme during this seminar, which is presented from an industrial point of view. The "Hands-On" portion of seminar will show the attendees how to use state-of-the-art simulation techniques to apply the concepts that they will learn.
		Who Should Attend This course is intended for anyone or who is currently (or training to become) responsible for the operation, design or performance of a Film or Sheet extrusion process. Extrusion screw and die designers, process engineers, technical service personnel, research and development personnel and particularly, those responsible for troubleshooting extrusion processes will obtain the most benefit from the information presented. The topics that will be covered will be applicable to all areas of extrusion but more specific to film (flat and tubular) and sheet including coextrusion. The attendees are urged to bring along some of the extrusion problems that they are currently faced with and would like to have addressed during the course.
		What You Will Learn This seminar will show attendees how to properly evaluate and analyze extrusion equipment using sound engineering principles. Process Engineers will learn how to properly analyze and troubleshoot their equipment in order to optimize performance. Designers will learn about the most important design criteria that should be used for extrusion equipment. Attendees will also gain valuable "Hands-On" experience with the most advanced set of CAE tools available for extrusion. The seminar will introduce practical rheology (polymer flow behaviour) in a clear and straightforward manner as it applies to the process operations that will be presented. The focus is on the rheological characteristics of the polymers that are most important to the understanding of the extrusion process and to the design of the equipment. After this seminar, the attendees will be better qualified to select materials and to differentiate between equipment design, which can be a big benefit during future product development or equipment specification and selection.
		Course Outline
		Morning Hotel check In and Registration
		Day 1 Afternoon: Polymer Rheology The attendees will learn about the most important rheological measurements (such as shear viscosity), what they mean, how they are obtained and, most importantly, how they affect the extrusion process. Attendees will be shown how to use the FLOW 2000Ô , Rheology Tools module to fit viscosity data to models and then use the data for calculations. The attendees will also be shown how to use the CompuplastÒ RheoCalculatorÔ to perform many useful calculations and analyze and troubleshoot a wide variety of extrusion equipment.

		Day 2 Morning: The Extruder This part of the seminar will describe the functions and the requirements of an extruder using both a combination of theory and videos of experiments performed on glass window extruders.. The main principles of operation are reviewed and design parameters explained from a CAE point of view. Attendees will learn how to use the FLOW 2000, Extruder Module to simulate single screw extruders. They will also be shown how the simulation can be used to analyze or troubleshoot existing screw designs and extruder operating conditions or to evaluate new design proposals.
		Day 2 Afternoon: Mono-Layer Die Analysis and Design This section of the course will focus on the requirements of extrusion dies. Design parameters and criterion will be provided for a wide variety of processes and materials. Topics will include flat die design, spiral die design, pipe and tubing die design and coating applications The attendees will be shown how to use the FLOW 2000, Flat Die Module for analyzing flat dies commonly used to sheet and film production
		Day 3 Morning: Mono-Layer Die Analysis and Design Continued The attendees will continue with mono-layer die analysis and design. The attendees will be shown how to evaluate spiral mandrel type dies, commonly used for blown film, and blow molding applications, with the aid of the FLOW 2000, Spiral Die Module. The emphasis will again be on how to quantify the performance of these dies and why good polymer distribution is not necessarily the best criteria to use. Video presentations of visualization experiments will be used to help explain the concepts.
		Day 3 Afternoon: Co-Extrusion Flow Analysis The final topic in the seminar will be about coextrusion. An overview of the most common problems associate with coextrusion flow fields will be presented along with their possible solutions. The attendees will be shown how the FLOW 2000, Multi-Layer and 2D FEM modules can be used to study virtually any coextrusion flow field with any combination of layers. There will also be a summary and review session with a presentation on avoiding gels and polymer degradation.
		Seminar Cost: The price for this intensive short course is: US$900/CDN$1250. Canadian residence please add 7% GST. The price includes all course materials, software, computer rentals, 2 lunches, 1 dinner, breaks and a welcome reception. The registration fee also includes a 1-yr license of the FLOW 2000, Rheology Tools module so that attendees can apply their knowledge to their work immediately upon completing this course. This alone is a US $500 value.
		Location and Hotel Information
		Registration To ensure maximum benefit and adequate "Hands-On" computer time, registration will be limited so book early. Registration and payment must be received at least 3 weeks prior to the event in order for us to make proper arrangements. After this date there is no refund but substitutions are accepted. Film & Sheet Extrusion Short Course Registration Form First Name: Last Name: Position: Company: Street Address: City: State/Prov: Code: Country: Telephone: Fax: e-mail: Please enter your particular extrusion area of interest. Make payment by check or money order to: Compuplast Canada Inc. 5333 Forest Hill Dr. Mississauga, ON L5M 5B7 Canada Tel: 905 814 8923 Fax: 905 814 8924 e-mail: seminar@compupuplast.ca
		Dr. Jiri (George) Vlcek and Dr. John Perdikoulias will provide the majority of the instruction. Dr. Jiri (George) Vlcek has over 20 years of experience in the plastics and rubber industry. Early in his career he worked at the Plastics and Rubber Institute in the Czech Republic, where he was responsible for the design of extrusion screws and dies for a variety of extrusion processes. He was also responsible for studying the rheological behavior of many different polymers and applying this to the design of the equipment. In 1990 he co-founded Compuplast International Inc. and began supplying the industry with 'state-of-the-art' extrusion simulation software for CAE. Dr. John Perdikoulias is a Professional Engineer with over 15 years of “hands on” experience in the extrusion industry. Before joining Compuplast International Inc., John was responsible for research and development with respect to screw and die design for Brampton Engineering Ltd. He has designed numerous screws and over 200 dies for the tubular (blown) film process including the first commercially available 8 and 9 layer dies in the world. John has also designed numerous dies for pipe, tubing, blow molding, coating and profile applications. Both Drs Vlcek and Perdikoulias have numerous publications related to the study of extrusion and have provided many hours of training seminars as well as consulting and contract services to extrusion companies and OEM’s around the world. Their no-nonsense, practical style makes their seminars highly effective and enjoyable. Over 90% of past attendees have reported that they would recommend Compuplast seminars to their associates. Check out some comments

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Last modified: February 07, 2010